Businesses heavily depend on their daily operational systems, expecting smoother operations. Any downtime or malfunctions of a system can result in compensational claims under SLAs (service-level agreements) and pose a great risk to technology developers’ reputation.
This is where SREs (site reliability engineers) come in handy. SREs are accountable for making industrial equipment you buy in stores like Kor Pak reliable. In other words, ensuring systems function flawlessly satisfies users’ needs.
But the question is, how can you improve the performance and reliability of your industrial equipment? Don’t worry, as this guide will give you insights into how you can ensure the system’s reliability and performance while minimizing failures and downtime.
Challenges Facing Industrial Facilities
Aging is one of the greatest challenges facing industrial infrastructures, and most facility owners don’t know how to renew systems responsibly, environmentally, and cost-effectively. This, in turn, increases the risks of cyber issues, fires, or even storms.
In industrial facilities, reliability is important as most processes need consistent energy and power resources to manufacture products. Unfortunately, blackouts are problematic, making facility owners unable to navigate energy sustainability, reliability, and efficiency.
What’s the Solution?
Most manufacturing processes requiring high temperatures, including chemical, power, petrochemical, automotive, chemical, and food & beverage industries, depend on industrial burners.
These burners mix air and fuel to produce an efficient and stable combustion. Unfortunately, these industrial burners face many challenges, too, like rising fuel costs, changing demands, and increasing environmental rules & regulations.
In order to address all these challenges and improve the reliability and performance of heating systems, you can use a smart control system on your industrial burners.
Smart control systems use algorithms, sensors, and actuators to regulate and monitor burner operations. They help improve industrial burners’ performance and reliability by simply adjusting some parameters, like flame shape, airflow, temperature, fuel flow, and pressure.
Doing so, smart control systems also ensure that your industrial burners improve safety. Minimize fuel emission/consumption and operate efficiently while diagnosing and detecting faults.
Key Metrics Monitored to Improve Reliability and Performance
Monitoring services come in handy when it comes to ensuring smooth management of systems and optimizing industrial operations. Tracking key metrics helps industrialists make data-driven decisions, improve efficiency, and identify areas that require improvement. Some of the key metrics monitored to improve reliability and performance include the following:
- Quality
- Maintenance and downtime
- Sustainability and energy consumption
How to Improve Industrial Equipment Performance and Reliability
Unreliable industrial systems result in unplanned downtimes and costly operations. A recent study shows that unplanned downtime make industrial companies lose more than $1.4 trillion and spend over 12% of their revenues every year.
In addition, the cost of safety risks and non-compliance is high for companies that don’t pay attention to improved equipment performance and reliability. This is why it is important to use proactive maintenance strategies, like preventive maintenance, to address and identify issues before they lead to failures.
In conclusion, monitoring systems and next-generation smart control systems come in handy in improving reliability and performance in industrial operations. Their ability to detect anomalies, predict potential issues, and gather real-time data enables operators to optimize production and make more informed decisions.
